Independent Research · Leesburg, Virginia
ExoLab is a solo R&D lab run by Greg Klassen — a 30-year DSP engineer, retired CEO, and SCA3 patient — dedicated to building open exoskeleton control systems for neurological mobility conditions.
Real hardware. Real code. Real stakes.
Who is ExoLab
Greg Klassen spent three decades in digital signal processing — designing real-time filter architectures, tuning PID loops, and building embedded control systems from the ground up. He then spent years as a CEO, before a diagnosis of Spinocerebellar Ataxia Type 3 (SCA3) changed the plan.
SCA3 is a progressive neurological condition that attacks coordination, balance, and gait. Commercial exoskeletons exist — but none are designed for cerebellar ataxia, where the challenge is balance, not paralysis.
So Greg is building his own. Working from a six-acre property in Leesburg, Virginia, ExoLab is a one-man R&D operation applying 30 years of signal processing expertise to the hardest problem Greg has ever faced: getting himself back on his feet.
The lab pursues three goals simultaneously: personal mobility research, rigorous open documentation of the build process, and informed engagement with the commercial and investment exoskeleton landscape.
Current status: Phase 1 hardware on order. CubeMars AK80-9 actuators inbound. Software stack under development.
Getting Greg walking with a commercial exoskeleton by end of 2027, while building Layer 1/2 control intelligence for ataxic gait that doesn't yet exist. The personal test case drives the research.
Map the landscape before committing money or direction. Understand what's available, what's missing, and where the biggest contribution gap sits.
| Device | Maker | Intent Interface | SCA3 Fit |
|---|---|---|---|
| ReWalk 7 | Lifeward | Wrist control + tilt sensor; cloud-connected; stairs/curbs | Requires reliable lean mechanics |
| Indego Personal | Ekso Bionics | Center-of-pressure at hip; modular; no stairs | Moderate — passive initiation helps |
| Atalante X | Wandercraft | Fully autonomous balance — hands-free, no crutches; AI-driven gait generation | Strong candidate — removes crutch dependency, critical for ataxia |
| Eve | Wandercraft | Self-balancing personal exo — NVIDIA Jetson AI, no crutches, 5-session onboarding; home & community use | Highest relevance — personal/home device targeting neurological gait, ~2026 FDA filing |
| HAL | Cyberdyne | Surface EMG — reads bioelectric intent signals from skin | Best theoretical fit for ataxic gait |
| OpenExo | NAU / U Mich (OSS) | Fully programmable (Teensy 4.1 + Arduino Nano 33 BLE) | R&D platform — Layer 1/2 dev target |
Convert Phase I questions into decisions. Secure clinical access. Define the R&D scope. Build the funded plan.
Note: Current FDA approvals cover SCI, not cerebellar ataxia. Positioning this as research — not just personal use — is the fastest path to device access while generating publishable data.
Acquire the device. Begin instrumented walking. Get the control prototype running.
The engineering loop. Walk more. Walk better. Build smarter.
Walking is routine. The R&D has produced something shareable. The mission clock hits zero.
The goal isn't to walk once. It's to walk to the mailbox. Walk at a friend's gathering. Dance at a grandkid's birthday. Walk because it's Tuesday.
Essential Reading
The foundational texts and repositories behind this build. Every resource here is free and directly applicable to the control problems ExoLab is solving.
// Hardware Context
ExoLab's Layer 1/2 control systems are designed to run on top of commercial exoskeleton hardware — not replace it. The table below surveys the current market: consumer hip-assist devices and FDA-cleared medical exoskeletons.
| Company / Model | Price (USD) | Motor Count | Peak Power | Max Torque | Weight | Battery Range | Modes / AI | App / Interface | Use Case | Notes |
|---|---|---|---|---|---|---|---|---|---|---|
| ▸ Hypershell — Consumer Fitness & Outdoor | ||||||||||
Hypershell X Go Consumer |
$899 | 2 hip motors | 400 W | ~16 N·m | ~2.2 kg | 15 km | 6 modes, AI MotionEngine LIT | Hypershell+ app | Entry walking/hiking | IP54, -10°C, foldable. No charger included. |
Hypershell X Pro Consumer |
$899 | 2 hip motors | 800 W | 32 N·m | ~2.2 kg | 17.5 km | 10 modes (Walk, Run, Stairs, Hills…), AI MotionEngine | Hypershell+ app | Hiking, cycling, mixed terrain | IP54, -20°C. 2 ms response. Carbon fiber + aluminum frame. |
Hypershell X Carbon Consumer |
$1,299–1,599 | 2 hip motors | 800 W | 32 N·m | 1.8 kg | 17.5 km | 10 modes, AI MotionEngine | Hypershell+ app | Hiking, extreme terrain | Carbon fiber + titanium alloy. 4,000 km durability rating. |
Hypershell X Ultra Consumer |
$1,799–1,999 | 2 hip motors | 1,000 W | ~22 N·m | ~2.3 kg | 30 km | 12 modes, AI MotionEngine | Hypershell+ app | Long-distance hiking, daily use | IP54, -20°C. Titanium + carbon fiber. 12 sensors incl. barometer, gyro. |
Hypershell X Pro S NEW 2026 Consumer |
$999 | 2 hip motors | 800 W | 18 N·m | ~2.1 kg | 17.5 km | HyperIntuition™ AI (0.31s sync), TÜV Rheinland verified | Hypershell+ app | Lighter outdoor activity | Launched May 2026. Soft package. Max 20 km/h. |
Hypershell X Max S NEW 2026 Consumer |
$1,499 | 2 hip motors | 1,000 W | 22 N·m | ~2.2 kg | 30 km | HyperIntuition™ AI, 36× processing leap | Hypershell+ app | Heavy outdoor / load carry | Titanium alloy waist/back. SpiralTwill 3000 carbon fiber. Max 25 km/h. |
Hypershell X Ultra S NEW 2026 Consumer |
$1,999 | 2 hip motors | 1,000 W | 22 N·m | ~2.2 kg | 30 km × 2 batteries | HyperIntuition™ AI, 0.31s intent sync | Hypershell+ app | Elite outdoor / search & rescue | 3D-printed titanium hip tube. 0.7 mm wall carbon. ↓HR 42%, ↓O₂ 39%. |
| ▸ DNSYS — Consumer Fitness & Mobility | ||||||||||
DNSYS X1 Carbon Consumer |
$999–1,099 | 1 hip motor | 900 W (1.2 HP) | 40 N·m | 1.6 kg | 20 km / 7 hr | AI intent prediction, adaptive learning, dual-core 240 MHz | DNSYS app (iOS & Android) | Hiking, running, daily mobility | 3s battery swap. 9 safety modules. USB-C PD fast charge. |
DNSYS X1 Carbon Pro Consumer |
$1,899 | 1 hip motor | 900 W (1.2 HP) | 40 N·m | 1.6 kg (actual ~2.2 kg) | 40 km (2 batteries) | AI intent prediction, regenerative mode, 9 safety modules | DNSYS app | Heavy hiking, workout, running | Titanium alloy + carbon fiber. 3s battery swap. Max speed 27 km/h. |
| ▸ AstroShell — Consumer Fitness | ||||||||||
AstroShell Alpha 1 Consumer |
$1,099 | 2 motors (est.) | 1,000 W peak | 40 N·m continuous | 2.0 kg | 24 km | AI Active System, adaptive assist | Companion app (est.) | Hiking, walking endurance | Aerospace magnesium alloy. Swappable "pocket" batteries. |
| ▸ Ascentiz — Consumer Modular / Open-Source Platform | ||||||||||
Ascentiz H1 Pro (Hip Module) ConsumerOpen-Source BodyOS |
$1,049 Early backer $699 · Kickstarter #1 funded exo |
1 hip motor (quasi-direct-drive) | 900 W (1.2 HP) | 36 N·m peak | 1.75 kg (w/o battery) | ~78 Wh battery | AI Motion Cortex, 10+ motion scenarios, 0.2s recognition | Companion app + open-source BodyOS SDK | Hiking, running, daily mobility | iF Design Award 2026. 35% effort reduction. Folds to A4. ⚡ BodyOS = ExoLab integration opportunity. |
Ascentiz K1 Pro (Knee Module) ConsumerOpen-Source BodyOS |
$1,149 Early backer $799 |
1 knee motor (cable-drive) | 900 W (1.2 HP) | 48 N·m peak | ~2.25 kg (w/o battery) | ~78 Wh battery | AI Motion Cortex, 10+ motion scenarios, 0.2s recognition | Companion app + open-source BodyOS SDK | Endurance, load-bearing, joint support | Cable-drive optimized for knee biomechanics. Supports up to 216 lbs load. |
Ascentiz H+K Bundle ConsumerOpen-Source BodyOS |
$1,498 Early backer $1,298 |
2 motors (1 hip + 1 knee) | 900 W (1.2 HP) | 36 N·m (H) / 48 N·m (K) | 1.75–2.25 kg per module | ~78 Wh per module | Full Ascentiz AI Motion Cortex; modules swap one at a time via Exo-Belt hub | Companion app + open-source BodyOS SDK | Full-activity coverage — switch hip/knee per terrain | World's first modular exo system. BodyOS enables custom control layer development. |
| ▸ Lifeward (formerly ReWalk Robotics) — FDA-Cleared Medical | ||||||||||
Lifeward ReWalk 7 MedicalFDA Cleared |
~$75,000–95,000 Medicare reimbursable; $94,617 CMS rate, 20% copay |
4 motors (2 hip, 2 knee) | N/A | Not published | ~23 kg (51 lbs) | Session-based | 2 customizable walking speeds, cloud connectivity, smartwatch display | MyReWalk app, crutch control, smartwatch | SCI T7–L5, home & community ambulation, stairs & curbs | FDA cleared March 2025. First device with FDA stair clearance. |
| ▸ Ekso Bionics — FDA-Cleared Medical | ||||||||||
Ekso Bionics Ekso Indego Personal MedicalFDA Cleared |
~$75,000–95,000 Medicare, VA, workers comp coverage |
4 motors (2 hip, 2 knee) | N/A | Limited (BLDC flat motors) | ~14 kg (31 lbs) | Session-based | Wireless software control, individualized gait settings | iOS & Android wireless app | SCI T3–L5, home & community; NO stair clearance | Lightest medical exoskeleton. Modular 5-piece design. Carbon-fiber thermoplastic. |
Ekso Bionics EksoNR MedicalFDA Cleared |
~$100,000+ Clinical/rehab centers only |
4 motors (2 hip, 2 knee) | N/A | Not published | ~20 kg (44 lbs) | Session-based | Multiple gait modes, stroke/SCI/ABI/MS modes | iOS app (therapist-controlled) | Rehab only: stroke, SCI, ABI, MS | Only exoskeleton FDA cleared for ABI and MS. Not for home use. |
| ▸ Wandercraft — FDA-Cleared Medical & Personal (Hands-Free) | ||||||||||
Wandercraft Atalante X MedicalFDA Cleared |
~$150,000–250,000 Clinical/rehab centers only; not for personal purchase |
12 actuated joints (6 per leg: hip flex/ext, hip abduction, knee, ankle) | Not published | Not published | ~50 kg (110 lbs) | Session-based | Fully autonomous dynamic balance — no crutches or parallel bars; AI-driven gait; therapist tablet control | Therapist tablet interface | Rehab: stroke, SCI, neurological gait impairment; NO home use | FDA 510(k) cleared Nov 2023. Only fully autonomous hands-free exo. Strong SCA3 candidate due to no crutch requirement. |
Wandercraft Eve MedicalClinical Trial |
TBD Personal/home use; Medicare coverage anticipated; ~2026 commercial launch |
Not published | Not published | Not published | Not published | All-day personal use | Self-balancing AI gait (NVIDIA Jetson edge compute); no crutches; 5-session onboarding; real-time adaptive gait across surfaces | Personal user interface (details TBD) | Personal/home: SCI T6+; neurological gait impairment; community ambulation | In clinical trials (Kessler Institute, VA Medical Center NY). FDA filing targeted post-trial. Highest personal-use relevance for SCA3 — self-balancing removes crutch dependency entirely. |
// Research Notes
AI-assisted knowledge-base entries documenting device research, control-system analysis, and clinical evidence — generated in session and published here.
The field splits on one question: is the deficit a failure of motor output or of motor coordination?
Motor command weak/absent. Robot's job = substitution — drive joints through pre-planned trajectory. Position control, fixed gait cycle, "puppet" model. This is what almost all famous exos do.
Strength largely intact; timing/scaling/feedback broken. Ataxic gait = unstable walking, increased step width, balance deficit, high stride-to-stride variability. Robot's job = augmentation/stabilization — damp error, supply rhythm, constrain sway without overriding intent. "Dance partner" model.
A device transformative for a paraplegic can be useless/destabilizing for ataxia because the control philosophy targets a different failure mode.
| DEVICE | CONTROL | FDA NEURO INDICATIONS | HOME USE | ATAXIA |
|---|---|---|---|---|
| EksoNR | Substitutive, adaptive assist | Brain injury, MS, stroke + SCI (first FDA-cleared for all) | Clinic only | LOW |
| Keeogo | Assistive knee power, follows user motion | 510(k); MS, PD, ataxia listed | Portable/home | HIGH |
| curara ★ | Synchronization / CPG | Not FDA-cleared (Japan) | Designed for home | HIGHEST |
| Wandercraft Eve | Self-balancing, hands-free | In trial (SCI/paraplegia), not marketed | Designed for home | UNKNOWN |
| HAL (Cyberdyne) | Bioelectric (EMG) intent | Post-stroke paresis, neuromuscular paraplegia, CP, spastic paraplegia | Clinic-centric | MODERATE |
Provides dynamic stability + minimally necessary assistance (marching, lunges, step-ups, walking, stairs). Critical finding: responders had moderate impairment — Berg Balance Scale 46–51 or Timed Up and Go 8–12 s. Too functional or too impaired = no benefit. Progressive disease eventually walks a person out of the window. This is the key number for any assistive (non-substitutive) device.
ExoLab takeaway: existence proof that CPG-synchronization works as intent-respecting control for ataxic gait — the Layer-1 → Layer-2 decomposition. Open problem: generalizing from rhythmic/treadmill gait to free-living, variable-terrain, start-stop ambulation.
Get In Touch
ExoLab welcomes connection from researchers, clinicians, engineers, investors, and anyone navigating a neurological mobility condition. This work is open and documented.